DIP Automation Kab Case - Post Selective Soldering Cleaning & Tshuaj xyuas

Cov neeg siv khoom yog cov chaw tsim khoom siv hluav taws xob tsim khoom sib xyaw ua ke - thev naus laus zis PCBs (SMT + DIP).

Hauv lawv cov txheej txheem qub, ntu DIP muaj cov teeb meem hauv qab no tom qab xaiv yoj soldering:

• Flux residue seem ntawm PCB nto
• Kev tshuaj xyuas qhov muag pom nrog qhov tsis ruaj khov
• Nyuaj hauv kev kuaj xyuas qhov sib koom ua ke tsis xws luag hauv cov khoom
• Cov qauv tswj tsis zoo
• Tsawg traceability ntawm cov ntaub ntawv tshuaj xyuas

Cov neeg siv khoom xav hloov kho qhov DIP seem rau hauv ntau duaautomated, standardized, thiab zoo - tswj txheej txheem.

Selective Wave Soldering → Inline PCB Ntxuav Tshuab → AOI Inspection → Reject Conveyor

Tshem tawm flux residue tom qab xaiv soldering

Txhim kho solder sib koom soj ntsuam raug

Txo kev soj ntsuam ntawm phau ntawv kev vam khom

Tsis siv neeg cais NG boards

Ua kom cov txheej txheem stability thiab repeatability

Peb muab ibDIP ncej- soldering automation cell, kev sib koom ua ke tu, tshuaj xyuas, thiab kev txheeb xyuas rau hauv cov txheej txheem inline.

✅ 1. Inline PCB Ntxuav Tshuab

Nruab ncaj qha tom qab xaiv yoj soldering tshuab.

Lub luag haujlwm tseem ceeb:

Kev tshem tawm cov flux residue thiab cov kab mob

Kev txhim kho ntawm PCB nto huv si

Kev tiv thaiv corrosion thiab ntev - teeb meem kev ntseeg siab

Qhov pom kev zoo dua rau kev tshuaj xyuas

Cov txheej txheem ntxuav kom ntseeg tau tias PCB nyob rau hauv qhov kev pom zoo ua ntej nkag mus kuaj.

✅ 2. AOI Inspection System (Tom qab ntxuav)

Tom qab ntxuav, PCBs nkag mus rau AOI system rau kev tshuaj xyuas kev sib koom ua ke.

Kev soj ntsuam tsom:

Qhov zoo tseem ceeb:

• Cov qauv tshuaj xyuas ruaj khov
• Txo tib neeg kev txiav txim variation
• Higher defect detection raug
• Cov ntaub ntawv tshawb xyuas digital rau traceability

Cov kauj ruam no converts DIP tshuaj xyuas los ntawmkev tshuaj xyuas phau ntawv → cov ntaub ntawv -tsav automated soj ntsuam.

✅ 3. Reject Conveyor System

Tom qab AOI:

OK boardstxuas mus rau tus txheej txheem tom ntej

NG Boardstau txais kev hloov mus rau qhov tsis lees paub conveyor

Cov txiaj ntsig:

• Tiv thaiv cov boards tsis zoo los ntawm kev ntws mus rau hauv qab
• Txo cov neeg ua haujlwm ua haujlwm
• Txhim kho txoj kab tag nrho

• Kev koom ua ke nrog cov khoom siv xaiv soldering uas twb muaj lawm
• Xyuas kom huv si chemistry compatibility nrog PCB cov ntaub ntawv
• AOI tuning rau complex DIP solder pob qij txha
• Peb pab neeg ua haujlwm engineering tau ua haujlwm:
• Interface txuam
• Txheej txheem parameter optimization
• AOI program zoo -tuning

Tom qab hloov kho automation, tus neeg siv khoom tiav:

✔ Ntxuav PCB nto thiab txhim kho cov khoom ntseeg tau
✔ Standardized solder sib koom soj ntsuam
✔ Kev txo qis hauv kev tshuaj xyuas phau ntawv
✔ Tus nqi khiav tawm qis dua
✔ Tsis siv neeg NG pawg sib cais
✔ Txhim kho DIP kab automation qib

Tshooj DIP tau hloov pauv los ntawm ib nrab- txheej txheem phau ntawv mus rau ibtswj, automated ncej- soldering zoo cell.